OpenSmartMonitor

Hayley Potter

Quality Engineer, Ritchie Precision

“Visualising the data from our manufacturing processes has opened our eyes to the opportunity we have to introduce efficiencies into each and every aspect of what we do. The more data we gather the better our insights will get.”

Fanzi Down

Managing Director, DPS Designs

“Energy cost is a major hurdle for many companies, and we’re no exception. Utilising our OpenSmartMonitor solutions, we can closely monitor machine runtime and running costs, as well as overall efficiency and productivity. Insights from such data is enabling us to make relevant data-driven improvements to our manufacturing processes and machinery. ”

Addressing high water temperatures and a dripping tap, Lindhurst lowered the thermostat and installed push taps, significantly reducing energy usage. Monitoring machinery and overall electricity revealed productivity issues, allowing adjustments. Tracking various parameters, from gas to noise levels, provides valuable insights, with potential annual energy cost savings of £25k, advancing Lindhurst toward Net-Zero.

Since installing four OpenSense Solutions, including a roving sensor, Trimmings identified inefficiencies in machinery, modifying a dual-motor system to a single, enhancing efficiency and reducing energy consumption. Additionally, monitoring and adjusting building temperature has led to significant gas usage reduction.

Unable to monitor anodising paint chambers, a solution was devised using current clamps connected to the tanks anodes, allowing real-time data recording displayed on a dashboard with remote network access. The system promptly detected a failed anode upon implementation, showcasing its effectiveness from day 1.